System Integration & Final Assembly
The turnkey layer that brings the approved PCBA, harness and enclosure together into one tested, released unit.
Box Build Capability Map
Complete Box Build Capabilities
Connect mechanical, electrical, configuration, verification and delivery work under one defined product scope.
- Complete-unit integration
- Project-defined verification
- Documented handover
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Request a Box Build Scope Review
Send your drawing, BOM or idea — we reply with a practical Box Build scope review.
A Complete Box Build Capability Map
A Box Build is the point where approved mechanical parts, PCBAs, harnesses, purchased items, software and delivery requirements become one finished unit. We coordinate the interfaces between those inputs, define the assembly and verification scope, and deliver the agreed records with the build.
Core Integration
The core work is not a list of unrelated manufacturing processes. It is the controlled installation of approved parts into a system whose fit, connection, access and service requirements have been reviewed together.
DFM, Drawing & BOM Review
Review your drawings and BOM for buildability before quoting, with a checklist that locks down missing specifications.
Enclosure Integration
Coordinate the mechanical platform, mounting points, panels and interfaces around the finished unit.
PCBA Integration
Mount approved boards and control fit, access, grounding, thermal interfaces and system connections.
Cable Harness Integration
Route and retain approved internal harnesses with defined labels, strain relief and connector access.
Conformal Coating & Potting
Apply customer-approved conformal coating and potting to protect electronics, masked and inspected within the finished unit.
System Testing and Configuration
Verification starts from the customer's approved procedure, limits and acceptance authority. Board-level inspection is not presented as the final product test.
Electromechanical Assembly
Bring mechanical hardware, electronics, controls and wiring into one controlled build sequence.
Functional Testing
Run project-defined power-up, I/O and functional checks against approved limits.
Environmental Stress Screening & Burn-In
Run powered burn-in and ESS to the customer-approved profile to catch early-life failures before shipment.
Labeling, Serialization and Packaging
Final delivery requirements are planned before assembly. We can apply approved product labels, associate serial identity with agreed configuration and test data, verify accessories and manuals, and prepare packaging to the project specification.
Review final handover capabilitiesNPI, Pilot and Low-Volume Production
NPI and pilot builds
Use the first controlled builds to validate material status, assembly sequence, interfaces, test readiness, work instructions and release criteria.
Low-volume, high-mix builds
Manage variants through approved matrices, travelers, unit identity and revision-controlled instructions rather than informal operator knowledge.
Quality Records Across the Build
Incoming status, first-unit findings, in-process checks, functional results, serial data, deviations and change implementation can be recorded according to the agreed project scope. The required depth is defined before production.
Define traceability and evidence
See how inspection points, revision control, test records and handover documents connect to each unit or batch.
Define the Scope Before Quotation
Identify which items are customer-supplied, which inputs we coordinate, which tests and records are required, and what condition the finished unit must be in at handover. Start with the files you have, then use our Box Build RFQ checklist and delivery process to locate gaps.
Ready to Review Your Box Build Scope?
Have a BOM, assembly drawings, enclosure CAD, harness requirements or test procedure? Send what you have. We’ll confirm the Box Build scope, identify missing information and outline the next step before quotation.
